Model NO.: ATS Series
Engagement System: Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, Ls, Omron, or Customized
Pelletizing Type: Water-Ring Pelletizer
Capacity Range: 150-1500kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Twin Screw Extruder for Silane Cross Linking Cable Material Compounding
Twin Screw Extruder for Silane Cross Linking Cable Material Compounding
Definition:
The Silane cross-linking cable material pellets granulating machine is designed using the building block principle, allowing easy modification of the plastic extrusion machine based on material properties and process technology.
This system enables one machine to achieve a wide range of performance and specialized functions in various applications.
It is popular due to its excellent dispersion and compounding capabilities as well as good self-cleaning performance.
 
Characteristics of product:
1.     High resistance to breakdown strength
2.     Low dielectric loss
3.     Good and stable insulation
4.     Good softness
5.     Good mechanical properties and electric properties
6.     Strong acid and alkali resistance, good chemical stability
 
Application:
It is suitable for cables made from PE as raw material.
Twin Screw Extruder for Silane Cross Linking Cable Material Compounding
Production line:
Introduction of ATS two-stage compounding line:
To produce PE cable materials, we generally use the ATS two-stage compounding line. It includes ATE twin screw extruder, ASE single screw extruder, and downstream pelletizing system. The first stage is for polymer compounding, while the second stage extrudes the compounds at a gentle and lower temperature, followed by pelletizing via the downstream cutting system.
 
Characteristic of this production line:
This system completes plasticization, compounding, and grafting with a high aspect ratio co-rotating twin-screw extruder. It reduces temperature, increases pressure, extrudes, and pelletizes through a low-speed single screw extruder. This technology allows more flexible operation, optimized technical conditions, and improved product performance compared to using a single-stage extruder.
 
About the pelletizing system:
Multiple cutting systems can be used in the ATS compounding line. Thanks to the modular design principle, both instrument control and PLC control are available for the ATS electrical control system. Key electrical components use European brands to ensure a stable and reliable control system.
For producing PE cable materials, we usually use the water-cooling die-face hot cutting system. It combines the high-speed and strong-compounding of the twin-screw extruder with the low-speed, low-temperature, and weak-shear of the single-screw extruder. It is the best choice when producing heat-sensitive or shear-sensitive materials.
 

Production process:
Twin Screw Extruder for Silane Cross Linking Cable Material Compounding

1. Raw material store
2. Dryness hopper
3. Molecular screen drier
4. Raw material tank
5. Loss-in-weight metering pump
6. Loss-in-weight electronic balance
7. Main twin-screw extruder
8. Main single-screw extruder
9. Water-ring pelletizer
10. Centrifugal hydro-extractor
11. Boiling bed
12. Vacuum feed mechanism
13. Molecular screen drier
14. Drying hopper
15. Product hopper
16. Vacuum packing machine
 
Silane cross-linking cable material pellets granulating machines come in four main types with different output capacities, covering nearly all special and common application requirements for extruders.
We believe that each type of extruder has its optimal application conditions. You can choose the extruder type according to your specific needs.
 
 
Main technical specification
Machine size Screw Diameter(mm) Screw Speed Max.(rpm) Motor Power(Kw) Throughput Rate(Kg/h)
ATS52/120 ATE52 51.4 600 55 150-300
ASE120 120 85 37
ATS65/150 ATE52 62.4 600 90 300-500
ASE150 150 85 45
ATS75/180 ATE75 71 600 132 500-800
ASE180 180 85 55
ATS95/200 ATE95 93 600 250 800-1500
ASE200 200 85 75
 
Characteristics of this set of equipment:
1.     Good mixing effect and convenient temperature control
2.     Covers a small area and doesn't require large electricity
3.     Raw material mixing and granulating are fully automatic, requiring minimal human intervention
4.     High safety and reduces damage and deterioration of raw materials
 
About our service:
PE Cable Extruder Before-sale  
1.     Introduce products and applications in detail
2.     Recommend suitable solutions
3.     Provide reference information
4.     Offer lab for testing
 
During Manufacturing          
1.     Provide layout and engineering conditions
2.     Inform the project processing status
3.     Offer other documents
 
After-sale
1. Provide installation, commissioning and training
2. Register and record customer information
3. Offer spare parts
4. Provide necessary technical support for new applications
5. Visit customers regularly and correct information
 
Why choose us
1. Lower investment cost for a high quality and durable machine;
2. Low energy consumption with high production output;
3. Overseas installation and training are available;
4. Machine warranty with spares in stocking and in-time delivery;
5. Fast machine delivery and installation: AceRetech produces an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

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